Drone exam · UAS general knowledge

A repaired arm looks straight, but after reassembly the motor mount is slightly twisted relative to the other arms. Why can this matter even if the aircraft takes off?

Answer

A misaligned motor can change thrust direction, increase control effort, vibration, and power demand, and may indicate that the structure is not restored to the manufacturer's geometry.

Explanation

Multirotor control assumes a known arrangement of thrust vectors. Small structural errors can be masked by compensation while reducing margin.